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浙江創(chuàng)派智能科技有限公司推出的RCCM-600型視覺定位圓角裁切機(jī)

杭州數(shù)創(chuàng)自動化控制技術(shù)有限公司    時間:2019年5月21日

由浙江創(chuàng)派智能科技有限公司推出的RCCM-600型視覺定位圓角裁切機(jī),在5月21日開始的廣州國際橡塑展(Chinaplas 2019)上大獲成功。該設(shè)備屬于國內(nèi)首次將機(jī)器視覺技術(shù)應(yīng)用到制袋環(huán)節(jié)中,有效地解決了現(xiàn)有模切和雙切的工藝來制作袋子所形成的廢邊回收處理以及原材料浪費的問題。展會期間,配套在上海洲泰印刷機(jī)械有限公司的高速多功能制袋機(jī)上以150段/分的速度穩(wěn)定運行,贏得了廣大彩印廠家的贊賞。(該產(chǎn)品的具體功能參數(shù)、請見以下圖文介紹)

該設(shè)備首次將機(jī)器視覺技術(shù)成功地運用到制袋機(jī)設(shè)備上,屬國內(nèi)首創(chuàng)、國際領(lǐng)先的制袋設(shè)備。其顛覆了傳統(tǒng)制袋工藝,有效地解決現(xiàn)有模切和雙切的工藝來制作袋子圓角所造成的廢邊回收處理、耗能耗時耗力以及原材料成本問題。是集圖像采集、高精度運動控制、工業(yè)控制、人機(jī)界面等多領(lǐng)域技術(shù)于一身的高科技產(chǎn)品。

產(chǎn)品功能:
1.視覺定位功能關(guān)閉狀態(tài)下的單切:相當(dāng)于高速制袋機(jī)機(jī)頭的功能,速度可達(dá)到300個/分鐘。
2.視覺定位功能開啟狀態(tài)下的單切:通過CCD對菱形孔的攝像,進(jìn)行偏差計算,然后移動刀架精準(zhǔn)單切,
3.速度可達(dá)150個/分鐘。
4.視覺定位功能開啟狀態(tài)下的雙切:通過視覺定位功能,對菱形孔R角精準(zhǔn)雙切,速度可達(dá)60個/分鐘,雙切寬度0.2mm~0.8mm可任意輸入。

產(chǎn)品特點:
1.高速FPGA為核心的控制單元
2.CCD高速工業(yè)相機(jī)的圖像采集系統(tǒng)
3.高精度刀架水平調(diào)整系統(tǒng)
4.高精度菱形孔R角的進(jìn)口沖模組合
5.跟隨沖??烧{(diào)的縱切刀系統(tǒng)
6.高速切刀系統(tǒng)

Product introduction

This equipment is the firstone to successfully apply machine vision technology to bag making machine,being the first of its kind in China and also the international leading bagmaking equipment.  It overturns thetraditional bag-making process and effectively solves the problem of theenergy-consuming, time-consuming and labor-consuming scrap edge recyclingresulting from existing die cutting and double cutting processes for makingrounded corners of bags and the problem of raw material cost.  It is a high-tech product which integratesimage acquisition, high-precision motion control, industrial control andman-machine interface into one.

Product functions:

Single cutting when thevisual positioning function is deactivated: equivalent to the function of the head of the high-speed bag makingmachine with a speed being up to 300 pcs./min.


Single cutting when thevisual positioning function is activated: CCD is used to recording the diamond-shaped holes for deviationcalculation, and then tool holder is moved for precise single cutting


with a speed being up to150 pcs./min.

Double-cutting when thevisual positioning function is activated: the visual positioning function can be used to carry out accuratedouble-cutting of the R-angle of diamond-shaped holes with a speed being up to60 pcs./min. The double-cutting width can be any width in the range of 0.2mm~0.8mm


Product features

The control unit withhigh-speed FPGA as the core

Image acquisition system ofCCD high-speed industrial camera

High-precision tool holderlevel adjustment system

High-precision imported diecombination for diamond-shaped hole R-angle

 

Adjustable longitudinalcutter system accompanying with the die

High-speed cutter system

Intellectual propertyrights (patent number)

The equipment possesses 3patents for invention, 4 patents for utility models, and 2 software copyrights.


Other product performances:


Applicable materia

Non-transparent film

Bag-making length

80mm~245mm, of which, 245mm is the individual maximum size when the machine makes two bags simultaneously.

Bag-making speed

300 pcs./min. for single cutting when the visual positioning function is deactivated, 150 pcs./min. for single cutting when the visual positioning function is activated and 60 pcs./min. for double-cutting when the visual positioning function is activated

Cutter moving adjustment range          +/-10mm

Size of diamond-shaped hole            R2-R12

Input voltage    Three-phase four-wire(380V)

Maximum power consumptionof the whole machine    3.05KW

External dimension    1,500mm(L)*900mm(W)*1,500mm(H) (including film plane height of 87mm~97mm)

Weight of whole machine   450KG




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產(chǎn)品展示

在線檢測系列
制袋系列
印刷系列
MES
上下料機(jī)器人
無人叉車
自動理袋機(jī)
圓角裁切機(jī)

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